智(zhi)能(neng)電(dian)磁流(liu)量(liang)計(jì)(ji)安裝要點(diǎn)(dian)及(ji)其(qi)運(yùn)(yun)行(xing)原(yuan)理(li)
智(zhi)能(neng)電(dian)磁流(liu)量(liang)計(jì)(ji)的工(gong)作以電磁感應(yīng)定(ding)律(lv)為(wei)基(ji)礎(chǔ),即(ji)當(dāng)壹(yi)個(gè)(ge)導(dǎo)體在(zai)電磁場(chǎng)中運(yùn)(yun)動(dòng)(dong),並且運(yùn)(yun)動(dòng)(dong)方(fang)向垂(chui)直(zhi)於電磁(ci)場(chǎng)時(shí)就(jiu)會(huì)產(chǎn)(chan)生(sheng)感應(yīng)電(dian)動(dòng)(dong)勢(shì)(shi),所產(chǎn)(chan)生(sheng)的感應(yīng)電(dian)動(dòng)(dong)勢(shì)(shi)的方(fang)向垂(chui)直(zhi)於導(dǎo)體運(yùn)(yun)動(dòng)(dong)和電磁場(chǎng)運(yùn)(yun)動(dòng)(dong)的方(fang)向,感應(yīng)電(dian)動(dòng)(dong)勢(shì)(shi)的大(da)小與導(dǎo)體的運(yùn)(yun)動(dòng)(dong)速度和磁場(chǎng)的磁通(tong)密(mi)度成(cheng)正比(bi)。當(dāng)(dang)導(dǎo)電流體以(yi)平(ping)均流速V(m/s)通(tong)過(guo)壹根內(nèi)(nei)徑為(wei)D(m)的管子(zi)時(shí)(shi),若(ruo)管子(zi)內(nèi)存(cun)在(zai)壹個(gè)(ge)磁(ci)通(tong)密(mi)度為B(T)的磁場(chǎng),那(na)麼(me)就(jiu)可產(chǎn)(chan)生(sheng)壹(yi)個(gè)(ge)垂(chui)直(zhi)於電磁(ci)場(chǎng)方(fang)向和(he)流體流動(dòng)(dong)方(fang)向的電動(dòng)(dong)勢(shì)(shi)E。
電磁流量(liang)計(jì)(ji)主要由變送(song)器(qi)(又稱(cheng)壹(yi)次(ci)裝置、檢出器(qi)或傳感器(qi))和轉(zhuǎn)換器(qi)(又稱(cheng)二(er)次(ci)裝置或變換器(qi))及(ji)流(liu)量(liang)顯(xian)示儀(yi)表3部(bu)分(fen)組(zu)成(cheng)。變送(song)器(qi)的作用(yong)是(shi)將(jiang)通(tong)過(guo)測(cè)量(liang)管(guan)的被測(cè)(ce)液(ye)體的流量(liang)轉(zhuǎn)(zhuan)換為相應(yīng)(ying)的感應(yīng)電(dian)勢(shì)(shi)。轉(zhuǎn)換器(qi)則(ze)是(shi)把(ba)電(dian)磁流量(liang)變送(song)器(qi)輸出的與流量(liang)成(cheng)比(bi)例(li)的毫伏(fu)級(jí)(ji)電壓信號(hào)放大(da),並轉(zhuǎn)(zhuan)換成(cheng)為(wei)可(ke)被工(gong)業(yè)(ye)儀(yi)表接收(shou)的標(biāo)準(zhǔn)直流電(dian)流信號(hào)或(huo)脈(mai)沖(chong)信(xin)號(hào)輸出,以(yi)便與其(qi)它儀(yi)表及(ji)調(diào)(tiao)節(jié)器(qi)配合,實(shí)現(xiàn)(xian)流(liu)量(liang)的指示、記(ji)錄(lu)和(he)運(yùn)(yun)算(suan)。
智(zhi)能(neng)電(dian)磁流(liu)量(liang)計(jì)(ji)根據(jù)電磁(ci)感應(yīng)原(yuan)理(li)工(gong)作,因此(ci)安裝時(shí)應(yīng)(ying)遠(yuǎn)離變頻器(qi)、變壓器(qi)、電動(dòng)機(jī)等(deng)易(yi)產(chǎn)(chan)生(sheng)電(dian)磁(ci)幹(gan)擾(rao)的設(shè)備(bei),並(bing)保證流過(guo)流量(liang)計(jì)(ji)的液(ye)體電(dian)導(dǎo)率基(ji)本均(jun)勻(yun)。同(tong)時(shí)還應(yīng)註(zhu)意以下(xia)幾方(fang)面(mian):
(1)要有(you)“足夠(gou)”長(zhǎng)(chang)度的上下(xia)遊(you)直管(guan)段
為了(le)使(shi)現(xiàn)場(chǎng)使(shi)用(yong)的流量(liang)儀(yi)表獲得(de)與實(shí)流(liu)校(xiao)驗(yàn)(yan)相同(tong)的精度,壹定要滿足規(guī)定(ding)的流動(dòng)(dong)條件。電(dian)磁流量(liang)計(jì)(ji)工(gong)作時(shí)要求上遊(you)束(shu)流(liu)是(shi)充(chong)分(fen)發(fā)(fa)展的流動(dòng)(dong),下(xia)遊配管(guan)件的擾(rao)動(dòng)不(bu)會(huì)上溯(su)影(ying)響測(cè)(ce)量(liang)值,即(ji)要求壹定(ding)長(zhǎng)(chang)度上下遊直(zhi)管段。多(duo)少才(cai)是(shi)“足(zu)夠(gou)”長(zhǎng)(chang)度?壹般要求在(zai)電磁流量(liang)計(jì)(ji)上遊(you)的各(ge)種(zhong)閥門(men)、彎(wan)管(guan)、縮(suo)徑管(guan)等(deng)距流(liu)量(liang)計(jì)(ji)的直管(guan)段(duan)的長(zhǎng)度必須在(zai)5——10D以上(D是(shi)流(liu)量(liang)計(jì)(ji)的內(nèi)徑),下(xia)遊(you)直(zhi)管段長(zhǎng)(chang)度應(yīng)在(zai)2——3D以上。只有(you)這(zhe)樣(yang)才能保證上下遊(you)閥門(men)或其(qi)它接(jie)頭不(bu)會(huì)影(ying)響流(liu)態(tài)(tai)。
(2)液(ye)體應(yīng)(ying)壹(yi)直充滿管道(dao)
電(dian)磁流量(liang)計(jì)(ji)可以(yi)水平(ping)、垂(chui)直(zhi)或與水平(ping)成(cheng)任(ren)何壹角度安裝,但(dan)是(shi)管(guan)路(lu)結(jié)(jie)構(gòu)(gou)必須保證測(cè)量(liang)管(guan)中始(shi)終(zhong)充(chong)滿液(ye)體,否(fou)則(ze)就(jiu)會(huì)產(chǎn)(chan)生(sheng)誤(wu)差(由其(qi)工(gong)作原理(li)決(jue)定)。
(3)液(ye)體中(zhong)無(wu)氣(qi)泡(pao)
管路(lu)設(shè)計(jì)應(yīng)確(que)保液(ye)體中(zhong)不(bu)會(huì)分離出氣(qi)泡(pao)。因?yàn)?wei)閥門(men)動(dòng)作時(shí),會(huì)使(shi)管道(dao)中(zhong)的壓力變化(hua),從而產(chǎn)(chan)生(sheng)氣(qi)泡(pao),所以(yi),流量(liang)計(jì)(ji)應(yīng)安裝在(zai)閥的上遊(you)(這(zhe)壹(yi)點(diǎn)(dian)與其(qi)它測(cè)(ce)量(liang)的測(cè)控(kong)方(fang)式正好(hao)相反)。
(4)接地(di)
由於(yu)智(zhi)能(neng)電(dian)磁流(liu)量(liang)計(jì)(ji)的感應(yīng)信(xin)號(hào)電(dian)壓很(hen)小,容易(yi)受噪聲(sheng)的影(ying)響,因此(ci)流量(liang)計(jì)(ji)必須良好(hao)接(jie)地(di)。電磁(ci)流(liu)量(liang)計(jì)(ji)都(dou)配有(you)接地(di)環(huán)(huan),其(qi)作用(yong)是(shi)通(tong)過(guo)與液(ye)體接(jie)觸(chu),建立液(ye)體接(jie)地(di),並且保護(hù)(hu)內(nèi)村(cun),只(zhi)有(you)這(zhe)樣(yang)才能保證傳感器(qi)的基(ji)準(zhǔn)電(dian)位、轉(zhuǎn)(zhuan)換器(qi)/放大(da)器(qi)的基(ji)準(zhǔn)電(dian)位都(dou)與被測(cè)(ce)液(ye)體電(dian)位(wei)相同(tong),也與地電(dian)位(wei)相同(tong),減少(shao)噪聲(sheng)對(duì)(dui)測(cè)(ce)量(liang)結(jié)(jie)果的影(ying)響。